METAL

bike frame sculpture

Dream to be free and you shall be - K. Desai

Brazing

  • Braze flux-applied metal with silver and bronze alloys via torch tips with attention to spotting and alignment

BRAZing PREP

  • Measure metal tube height, angles, and fit on frame fixer

  • Position metal on C-clasps and wooden slab panels for support, bend metal, and validate metal alignment and angling

  • Mitering metal with hacksaw and milling machine tooth saw

  • File residual metal and clean metal with emery cloth and sandblaster to be ready for brazing

DESIGN

  • Draw metal head designs on vellum paper, apply designs to metal

  • Cut design-applied metal with jeweler’s saw and meticulously carve with files

BRAZING

1400-1600 degrees F melting point

Silver brazing alloy

Bronze brazing alloy

Torch Tips

Flux

MITERING

Custom measurements, angles, and fit

THE PROCESS: Bike Frame Build

JEWELER’S SAW CUTTING

BRAZING

HACKSAW CUTTING

METAL ALIGNMENT

MILL MACHINE CUTTING

FILING

Design

Bike Wheel Build

Components:

  • Alex Adventure 2 Rim - 26"

  • Shimano Alfine dynamo hub

  • Spokes - oil slick color

  • Spoke Nipples - silver

{building…}