METAL
bike frame sculpture
Dream to be free and you shall be - K. Desai
Brazing
Braze flux-applied metal with silver and bronze alloys via torch tips with attention to spotting and alignment
BRAZing PREP
Measure metal tube height, angles, and fit on frame fixer
Position metal on C-clasps and wooden slab panels for support, bend metal, and validate metal alignment and angling
Mitering metal with hacksaw and milling machine tooth saw
File residual metal and clean metal with emery cloth and sandblaster to be ready for brazing
DESIGN
Draw metal head designs on vellum paper, apply designs to metal
Cut design-applied metal with jeweler’s saw and meticulously carve with files
BRAZING
1400-1600 degrees F melting point
Silver brazing alloy
Bronze brazing alloy
Torch Tips
Flux
MITERING
Custom measurements, angles, and fit
THE PROCESS: Bike Frame Build
JEWELER’S SAW CUTTING
BRAZING
HACKSAW CUTTING
METAL ALIGNMENT
MILL MACHINE CUTTING
FILING
Design
Bike Wheel Build
Components:
Alex Adventure 2 Rim - 26"
Shimano Alfine dynamo hub
Spokes - oil slick color
Spoke Nipples - silver
{building…}